- Lean Production Philosophy:
- Lean production is a management approach aimed at streamlining production processes to increase efficiency and reduce waste without compromising quality.
- It can be applied to all functional areas of a business and aims to minimize costs by eliminating waste.
- Features of Lean Production:
- Two primary features of lean production are the reduction of waste and increased efficiency.
- Lean production originated in Japanese manufacturing and focuses on eliminating sources of waste across the production process.
- Sources of Waste (Muda):
- The 7 sources of waste in lean production are waiting times, overproduction, motion, defects, over-production, over-processing, transportation, and excess inventory.
- These sources of waste contribute to operational inefficiency and increased costs for organizations.
- Efficiency in Lean Production:
- Efficiency in lean production means using resources more productively to increase output with the same or fewer resources.
- It can be achieved through improved motivation, technologies, training, and supply chain management.
- Benefits of Lean Production:
- Lean production fosters economic sustainability and profits and contributes to ecological sustainability.
- It involves increasing resource flexibility and improving operational efficiency while eliminating non-value-adding processes.
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💡 JIT (Just in time)
A method of stock control that avoids holding stock by getting supplies only when necessary and producing only when ordered.
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💡 JIC (Just in Case)
Holding reserves of both raw and finished materials in case of a sudden increase in demand.
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